2001 gelomat small Ice cream factory plant

2001 gelomat small Ice cream factory plant

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Hamburg, Germany

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Description


Structure

100L supply tank (with heating jacket)

Heating to 80°C

Agitator included

product pump

homogenizer 300-400l/hour

Cooler


The cooking unit is interesting for large ice cream parlors/productions. At the moment the plant produces 45l of batch, (approx. 10 hours per day).


1a. Sequence of cooking process with cleaning

 


- According to the specifications of the development protocol F11, the recipe and the grammage, the ingredients are put together.


- Mix liquid ingredients together. Add vegetable fat and glucose syrup separately at min. 30°C. Turn on the agitator (speed 6-8) and the heating on the control cabinet.




- At 50°C, all dry ingredients can be mixed in. Finally, add the binders.


- 45l per boiling (approx. 10 boilings per day).


- At 78°C, turn off the heating and turn off the agitator. Open the lid and the discharge tap. Vent the product line.


- Position the bypass tap on the Homo in the horizontal position.


- Open the ice water supply and return lines and also the cooling water for the homogenizer.




- Now the mixer pump and the homogenizer can be started. Set the homogenizer to 180 bar.


- The mix is now cooled to 5-8°C and placed in a disinfected bucket.


- After approx. 2-3 minutes, the mix arrives at the bucket. The bucket is covered with a plastic bag and labeled.


- When the feed bucket is empty, turn off the homo, the product pump and the ice water.


- For highly viscous products, an intermediate cleaning should be carried out in any case.


- The mix is temporarily stored in the cold room (6°C) or deep-frozen at -18°C.


- Before using the mix, a sample is taken for the laboratory and tested for ingredients.


 


1b. Cleaning of the cooking plant


- Dose water into the feed tank (100l).


- Adjust to 1.0% caustic concentration with 1l sodium hydroxide solution.


- Turn on the agitator and the heater. Then heat the lye to 78°C and clean for 30 minutes. Clean the container lid manually.


- Acidify the system weekly with nitric acid ( 70°C). Concentration 1% = 1l of nitric acid. Acidify for 30 minutes.


- Open the manual flap valves and start the homogenizer and the product pump. Circulate the lye for 60 min.


- Afterwards, rinse the plant with water.


- Carry out and document a cleaning check.




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Specifications

Manufacturergelomat
Modelsmall Ice cream factory plant
Year2001
ConditionUsed