Complete Production Line for Plastic Window Fabrication

We are offering for sale a complete production Line for plastic window fabrication composed of the following equipment:

• 1. Processing & Sawing Machine
• Model: BSA-160
• Quantity: 1 piece
• Details:
• Direction: right to left
• Included components:
• Feeding Magazine: Manual loading of up to 12 PVC profiles (max length: 6,500 mm)
• Profile Insertion Device: Linear motor-driven, positioning speed ~180 m/min
• Profile Supports: Automatically adjustable, vertical alignment for counter profiles
• Height Measurement System: Software correction for profile height
• Drilling & Milling Module: 3-axis CNC for:
• Drainage/ventilation slot milling
• Lock box and handle slot drilling
• Tilt and turn hinge holes, etc.
• Sawing Station: For precise angled and straight cuts (45°–135°)
• Rod Transport Clamps: For moving profiles to/from saw station
• PC Control System: Intel Core Duo, Windows XP, USB ports, 160GB HDD
• Control Panel: 15" TFT display + emergency stop
• Electrical Cabinet: 400V, 3-phase, protective circuit required
• Power Supply Backup: UPS for PC

2. Bar Processing Center

• Model : SBZ
• Quantity: 1 piece
• Details:
• Connected to BSA saw system
• Includes steel reinforcement processing
• Components:
• Machine frame (steel construction)
• Linear arm module with gripper
• Electrical cabinet (wired, pneumatic)
• Automatic profile support
• Drilling Station: For:
• Dowel holes, handle holes, olive holes, hardware holes, etc.

3. Steel Profile Cutting & Processing Module

• Max profile wall thickness: 3 mm
• Max profile width: 58 mm
• Includes:
• Servo-driven saw unit (350 mm blade)
• Saw feed via ball screw
• Scrap removal conveyor
• Steel chain conveyor system
• Automatic waste separation
• Remainder length processing (optical measurement)
• PC-controlled (Beckhoff, WinXP)

4. VI-Sawing Station (High-Speed)

• Dual saw aggregates (3 kW each)
• Angled cuts (45°/135°), 90° for mullions
• Servo-driven remainder length adjustment
• Profile geometry: up to 140×200 mm
• Output: ~134 windows per 8 hours

5. Gasket Groove Re-Milling Stations (2 units)

• Left and right side of conveyor
• Linear transport clamps
• Each with 2 motors for gasket groove milling

6. High-Performance Extraction Units

• For PVC chips at sawing stations
• Includes complete piping system

7. Portal Screw Station

• Dual screw insertion system for steel reinforcements
• Mounted over the cross conveyor
• Automatically aligns and fastens reinforcements

8. Conveyors & Handling

• Profile transport clamps (loading/unloading)
• Cross conveyors with 28 shuttles
• Infeed and outfeed clamps
• Extraction conveyors (3,000–5,000 mm modules)
• Scrap conveyors for sawdust and off-cuts

9. Control & Software

• All control units and necessary operating software
• External window design software not included
• Data format compatibility required

Additional Information

• Machines programmed for 41 profiles (extra profiles billed separately)
• Optimized for VEKA MD/AD70, MD82, VEKA-Slide, VEKA-Motion
• Output estimate: ~113 windows in 8-hour shift
• Safety systems and wiring fully integrated

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com