2020 IGM Pipe Joint Welding System

System Components:

Main Control Cabinet

• Voltage: 3 × 400 V ±10%
• Frequency: 50 Hz
• Rated Power: 34.2 kVA
• Current: 49.4 A
• Fuse: 80 A (gG)
• Protection: IP 54
• Type: RCE
• Weight: 500 kg
• Year: 2020
• Standards: EN 60204-1, EN 61439-1/2

Positioner / Workpiece Manipulator

• Type: RPT_05000AR6D PL
• Weight: 1800 daN
• Year: 2020
• Enables PA/1G optimal positioning
• Rotational Axes: 7
• Repeatability: ≤ 0.15 mm

Dust Extraction Unit

• Model: Dustec 4 XL
• Power: 5.5 kW
• Voltage: 400 V / N / PE
• Air Supply: 6 Bar
• Filter Class: M
• Year: 09.2020

Welding Technology

• Process: MAG (1-wire)
• Wires Supported: Solid and flux-cored (Ø 1.0–1.6 mm)
• Arc Modes: Short, spray, pulse, long
• Power Source: Fronius TPS 600i
• Process Optimization: Task-specific

Robot & Sensor Periphery

• Automatic torch changer
• TCP calibration
• Internal variable access for diagnostics
• Online & offline programming
• Sensor Systems:
• Line Section Sensor (1280 pt x-axis resolution)
• HDR & Thermal Cameras for QC
• 
  

Component Parameters

• With Manipulator: 0.1 – 6.5 t
• Wall Thickness: 10 – 60 mm
• Material: S235 – S690 Steel

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