2008 Polyester fiber production line

Production lines:

1. Polyester fiber production line (Chinese brand)

Polyester fiber production line, manufactured in 2008, put into operation in 2010. From the

end of 2012 until the second half of 2019, fiber production was suspended. The productivity

of the line is 10,000 tons of fiber per year. The possibility of producing fiber from primary raw

materials - PET granules and from secondary raw materials - PET flakes (recycled PET

bottles). The main default raw material (as cheaper) is PET flakes. The available spinneret

can be used to produce solid fiber 3, 7 and 15 denier, and hollow fiber, 7 and 15 denier.

Hollow fiber can be produced in the "conjugated" type. Can buy and use other denier

spinnerete according needs.

The main components of the line:

Fiber extrusion line

• Vacuum dryers, volume 8m3, heated with thermal oil, year of manufacture 2011 – 4

units. + In 2019 instaled, elevators and a screw conveyor for loading and unloading PET raw

materials

• Single-screw extruders diam. 170m, year of production 2018 – 2 units.

• Fiber extrusion line, 16 positions (8 positions for each extruder)

• Conditioner for fiber cooling

• Extrusion components cleaning - three pyrolysis ovens and two ultrasonic bath

Fiber processing line

• Two-zone fiber stretching section

• Mechanical fiber crimper

• Fiber coating spec. oils (e.g. silicone oil)

• Two fiber cutters (possibility to cut the fiber before and after the dryer)

• Fiber drying-relaxation oven, 26m long, heated with thermal oil

• Fiber baling press (baler) with two independent chambers

Heat production

• Thermal oil boiler ICI Caldae OPX1200

• Steam generator Garioni 500kg/h

2. Washing line for secondary raw materials (PET bottles)

Washing line for secondary raw materials (PET bottles), manufactured in 2008, put into

operation in 2010, fully renovated in 2019. From the end of 2012 to the second half of 2019,

production was suspended. The productivity of the line is 700-1000 kilograms of PET flakes

per hour (depending on quality of raw material).

The main components of the line:

• Debaling of bottle packs

• Manual sorting conveyor

• Automatic plastic sorting machine Steinert UniSort PC1000, year of

manufacture 2018

• Primary washing of bottles with a drum sieve

• Bottle crushers - 2 pcs.

• Cold rinsing of PET flakes - one bath

• Hot washing of PET flakes - 2 pcs.

• Friction washing

• Cold rinsing of PET flakes - two baths

• Drying of PET flakes with centrifuges and hot air

• Packaging of PET flakes in big bags

Additionally:

Optical sorting line for plastic flakes with sorting machine Buhler Sortex E1E,

was used by the manufacturer as a demonstration device, year of purchase 2019

Power supply:

1. Electricity connection from the 1600kW power transformer (two transformers

of 1600kW each), currently the permissible power is 700kW

2. Natural gas inlet, own gas regulation point, gas reduction from 6bar to 3bar,

maximum gas throughput - 400m3/h, internal gas pipeline to devices.

Real estate:

1. Land plot – 2.8901 ha.

2. Administrative building – 3 floors, 1452 sq.m. m. With apartments for staff accommodation

3. Production building – 1-2 floors, 4774 sq.m. m.

4. Industrial wastewater treatment equipment building – 49 sq.m. m. and two tanks of

approximately 110 cubic meters each.

5. Plastics recycling building – 760 sq.m. m.

6. Garage – 424 sq.m. m. and 88 sq.m. auxiliary premises.

7. Production building (pellets) – 744 sq.m.

8. Concrete playground

9. Water supply networks (drinking and industrial water).

10. Sewerage networks - self-flowing and pressure with a pumping station.

11. Rainwater drainage networks with an oil separator.

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com