2003 Heiche Complete Aluminium Surface Treatment Line

Manufacturer: Heiche Sachsen GmbH & Co. KG, Leisnig, Germany

Model: HEIS05

Year of manufacture: 2003

Major refurbishment: 2013 to 2018

Status: Fully operational

Control system: Siemens S7-300

Operating software: Ditec

Operating modes: Manual, jog, and fully automatic

Technical Specifications

• Max. workpiece window: 2,200 x 700 x 350 mm
• Max. workpiece carrier weight: 750 kg
• Coating material: Aluminium
• Noise level: below 85 dB(A)
• Overall dimensions (L x W x H): 15,000 x 3,000 x 4,000 mm
• Number of baths: 24
• Number of dryers: 2
• Number of loading/unloading stations: 2
• Transport system: 2 carriages

Electrical and Utilities Data

• Supply voltage: 3-phase 230/400 V / 50 Hz
• Control voltage: 24 V DC
• Total installed power: 190 kW
• Total fuse protection: 224 A
• Pneumatic pressure: 7.5 bar
• City water consumption: 150 l/h
• Demineralised water consumption: 150 l/h at 2.5 bar
• Hot water supply: 85 degrees C, 95 kW, 1.5 bar

Harter Airgenex Dryer

• Model: Airgenex 6.000
• Year: 2016
• Power: 6.41 kW
• Voltage: 230/400 V / 50 Hz
• Air volume flow: 2,000 m3/h
• Refrigerant: R134a
• Weight: 650 kg

Complete Package Includes

• Dip bath line with 24 baths
• 2 transport carriages
• 2 loading and unloading stations
• 2 dryers
• 1 Harter Airgenex 6.000 dryer unit
• Control cabinets and operator panel
• 1 supply tank (0.4 m3) for exhaust air scrubber
• 1 exhaust air scrubber
• 4 oil separators
• Various pumps, filters, and pipework
• 20 rack trolleys
• 20 product racks

Refurbishment Works Carried Out 2013 to 2018

• Bath line extended and partially renewed
• Second transport carriage installed
• Harter Airgenex dryer installed
• Process filter technology renewed

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