1982 Heiche Complete KTL Cathodic Dip Coating Line

Manufacturer: Heiche

Model:HEIS01 KTL system

Year of manufacture: 1982

Major overhaul: 2008 to 2013

Status: Fully operational

Control system: Siemens S7-300

Operating software: Ditec

Operating modes: Manual, jog, and fully automatic

Technical Specifications

• Max. workpiece window: 1,240 x 800 x 600 mm
• Max. workpiece carrier weight: 160 kg
• Coating material: KTL paint (cathodic electrodeposition)
• Coating thickness: 10 to 45 micrometers
• Cycle time / throughput: 190 seconds per cycle (18 workpiece carriers per hour)
• Noise level: below 85 dB(A)
• Overall dimensions (L x W x H): 9,000 x 12,000 x 7,000 mm
• Number of baths: 15
• Number of loading and unloading stations: 6
• Conveyor system: Chain conveyor by KEWESTA
• Dip system: Lifting station by Klaus Sessler
• Drying: Curing oven by Rippert

Electrical and Utilities Data

• Supply voltage: 3-phase 230/400 V / 50 Hz
• Control voltage: 24 V DC
• Total installed power: 270 kW
• KTL control cabinet fuse: 160 A and 100 A
• KTL rectifier fuse: 300 A
• Pneumatic pressure: 7.5 bar
• City water consumption: 800 l/h
• Demineralised water consumption: 600 l/h at 2.5 bar
• Hot water supply: 85 degrees C, 120 kW, 1.5 bar

Curing Oven

• Manufacturer: Rippert
• Year of Manufacture : 2011
• Max. drying temperature: 220 degrees C
• Heating output: 240 kW
• Heating medium: Natural gas
• Recirculating air volume: 40,000 m3/h
• Fresh air volume: 1,000 m3/h
• Pre-heat zone max. temperature: 120 degrees C
• Heating zone max. temperature: 220 degrees C
• Exit zone max. temperature: 120 degrees C
• Pre-heat zone stations: 4
• Heating zone stations: 11
• Exit zone stations: 4

Complete Package Includes

• Chain conveyor with 64 stations
• 18 lifting stations at the baths
• 11 pre-treatment and cleaning baths plus double spray station
• 1 KTL process bath
• 3 post-treatment and finishing baths
• 1 curing oven with pre-heat zone, heating zone, and cooling zone
• 1 rectifier 0 to 400 V / 400 A including current density control
• Control cabinets and operator panel
• 360-degree part rotation system
• 4 supply tanks (3 m3 each) for process bath
• 1 chamber filter press for zinc phosphate bath
• 1 exhaust air scrubber with supply tank (0.4 m3)
• 2 oil separators
• Various pumps, filters, and pipework
• Biofilter system
• 40 rack trolleys
• 250 fixed product racks
• 250 movable product racks
• Various hook strips

Major Overhaul Works Carried Out 2008 to 2013

• New curing oven installed
• KTL paint bath including all peripherals renewed (paint pump, ultrafiltration, heating/cooling
• circuit, round dialysis cells)
• Bath circulation system renewed
• Lifting motors renewed
• Chain and chain track completely replaced
• Control system renewed
• Rotating rack technology added
• Spray degreasing station added
• Frequency converter technology added
• Pre-treatment dryer added
• Zinc phosphate filtration via chamber filter press added

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com