Used Waste Recycling Plant

For sale: a complete waste recycling plant, fully equipped with automated sorting,shredding, separation, and material recovery systems.

Overall Process Summary

1. Feeding and battery detection (WeSort AI) with pre-shredding and screening

2. Ballistic separation into flat fraction, rolling fraction, and fines

3. Multiple NIR sorting stages (P2000 / PV2000 / P2800) for PVC, EBS, Wood,

PP/PS/PE/EPS

4. X-Ray mineral sorting, ISS Eddy Current separation, Zig-Zag air classification, overband

magnets, flip-flow screening

5. Post-shredding with Lindner Komet and SRF dosing with secondary shredding

6. Final SRF/EBS discharge with ferrous and reject handling

7. Manual sorting cabin with dust extraction (Schuko filter system)

1. Feeding and Pre-Treatment

• Feeding crane
• Feed bunker
• Intermediate feed conveyor and screen feed conveyor
• Screen and screen discharge conveyor
• Analysis conveyor
• Pre-shredder and transport conveyor
• WeSort feed conveyor
• WeSort battery detection unit - AI-based lithium-ion battery recognition
• Battery discharge conveyors 1 (cross) and 2

2. Coanda Separator / Light Fraction Separation

• Coanda separator
• Extraction conveyor and transport conveyor

3. Ballistic Separator - 3-Fraction

• Ballistic separator feed conveyor and belt scale
• Ballistic Separator 5000/103 - Top 130 mm (flat / 2D fraction)
• Ballistic Separator 5000/103 - Middle 85 mm
• Ballistic Separator 5000/103 - Bottom 20 mm (rolling / 3D fraction + fines)

4. Flat Fraction Sorting (greater than 80 mm and 20-80 mm)

• Acceleration conveyors and NIR units for flat fractions
• NIR P2800 - PVC sorting with discharge drum
• NIR PV2000 - PVC sorting (multiple units)
• NIR P2000 - PVC sorting with discharge drum
• NIR PV2800 - EBS sorting
• EBS collection conveyors, intermediate conveyors, reversing and transfer conveyors
• Transfer units for PVC and EBS streams
• PVC collection conveyor, negative acceleration conveyor, intermediate and discharge
• conveyors
• PP/PS/PE/EPS intermediate conveyor and transport conveyor
• Vibrating chutes 1 and 2, ZZ separator and Vibro Screen acceleration conveyors

5. Rolling Fraction Sorting (greater than 80 mm and 20-80 mm)

• Collection conveyor rolling and Fe discharge conveyor
• Overband magnet (UBM)
• Vibro screen feed conveyor and vibrating chute
• Cross-flow separator with fan, cyclone, and rotary airlock
• Heavy fraction collection conveyor from vibro screen
• NIR P2000 EBS sorting with discharge drum
• ISS feed conveyor 20-80 / 80-x (split)
• ISS with vibrating chute - inductive / eddy current separator
• NIR PVC feed conveyor and acceleration conveyor
• NIR PV2000 - PVC sorting with discharge drum
• X-Ray Mineral sorting units 1 and 2 with vibrating chutes
• Collection conveyor rolling 20-80
• Overband magnet (UBM) and conveyor
• Zig-Zag separator with fan, cyclone, and rotary airlock
• NIR PV2000 - Wood / EBS sorting
• Fe rolling collection and discharge conveyors
• NE collection conveyors (greater than 80 and 20-80)
• EBS collection conveyor from NIR / from X-Ray
• EBS transport conveyor (multiple) and discharge conveyor
• Mineral greater than 20 collection conveyor and discharge conveyor
• Mineral 0-3 collection conveyor and transport conveyor
• PVC rolling collection conveyor
• LG collection and transport conveyors from vibro screen

6. Screening 0-20 mm

• Ballistic screenings 0-20 collection conveyor
• Fe 0-20 feed conveyor
• Permanent overband magnet (UMS)
• Fe 0-20 transport conveyor
• Jost Flip-Flow Screen (Spannwellensieb)
• 0-3 collection conveyor and 0-30 transport conveyor
• 3-20 Zig-Zag separator feed conveyor
• Rotary airlock Zig-Zag separator 2 with fan, magnetic knocker, and cyclone with rotary
• airlock
• Long parts separators 1 and 2 with collection conveyor
• EBS 3-20 reversing and discharge conveyors

7. Direct Feed / Mono Fraction Line

• Mono feed bunker and mono transfer conveyor
• Arjes bypass unit
• Mono fraction shredder
• UMS feed conveyor
• Lindner bypass units 1 and 2
• Overband magnet (UBM) and magnetic discharge drum
• FE collection and transport conveyors
• Direct feed reversing and transport conveyors
• NIR P2000 - PVC or PP/PS/PE/EPS sorting (two units, each with discharge drum and
• acceleration conveyor)
• Reversable PVC collection conveyor and PVC-EBS transport conveyor
• EBS collection conveyor
• Transport conveyor PPK / PP / PS / PE / EPS

8. Switch Flap / Post-Shredding

• Switch flap
• Bunker conveyor - timed, with elevated material guidance
• Feed conveyor - stainless steel body and head drum over shredder, cleated belt
• 3rd post-shredder - Lindner Komet

9. SRF / EBS Post-Treatment - Dosing and Secondary Shredding

• Rolling dosing bunker with dosing roller 1 and conveyor with metal detector 1
• Reversing conveyor 1 and NZ1 feed conveyor with NZ1 secondary shredder 1
• EBS 1 collection conveyor with EBS 1 magnet and EBS transport conveyor
• Flat dosing bunker with dosing roller 2 and conveyor with metal detector 2
• Reversing conveyor 2 and NZ2 feed conveyor with NZ2 secondary shredder 2
• EBS 2 collection conveyor with EBS 2 magnet
• FE collection and transport conveyors
• Reject / contaminant discharge conveyor

10. EBS 1 and EBS 2 Final Transport Lines

• EBS 1 line - 6 EBS 1 transport conveyors
• EBS 2 line - 6 EBS 2 transport conveyors

11. EBS Final Discharge

• EBS intermediate conveyor, incline conveyor, discharge conveyors (multiple)
• Transfer and reversing conveyor

12. 3rd Shredder Discharge / Ferrous and Rubber Discharge

• 3rd NZ discharge conveyor - angled, cross-rigid belt, anti-magnetic head drum, 40 mm
• cleats
• Overband magnet separator
• Fe discharge conveyor (cleated belt)
• EBS/Rubber discharge conveyors 1 and 2 (cleated belt)
• Steep incline conveyor EBS/Rubber - cleats and corrugated sidewalls, no brush scraper
• Transfer and reversing conveyor
• EBS/Rubber discharge conveyor

13. Sorting Cabin and Utilities

• Sorting cabin with heating and ventilation
• Compressor 1 GA75
• Compressor 2 GA75
• Compressor 3 GA90
• Control system

14. Schuko Dust Extraction / Filter System

• Schuko filter discharge
• Schuko cyclones 1 and 2 with collection and discharge conveyors
• Schuko filter with filter discharge conveyor
• Schuko cyclone 3 with discharge conveyor

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com