Breitner MDL 2105

FILLING MACHINE WITH LOADING TABLE FOR

Oils in glass bottles

The equipment has never been used and is originally packed.

TECHNICAL DATA OF THE FILLING MACHINE

Machine type MDL 2105

Filling parameters

Dosing method Mass flow rate measurement (Dosimass)

Number of filling stations 10

Filling tubes 1st set of standard filling tubes

Dosing range 50 - 1000 g

Stop slide Standard design for the intended containers

Parts in contact with product

Tubes and containers stainless steel V4A

Hose

Material/Fixing Tuflon/Clamping V2A

Screw connection aseptic/triclamp free of dead space acc. to DIN 11864-3-a

Seals EPDM

Container

Design tank with dome lid and sloping bottom

Volume approx. 100 l

Pressure 3 bar

Product connection DN 50 Milk pipe screw connection according to DIN 11864

CIP cleaning BREITNER standard

Spray head in product tank

Collecting tray Linear filling machine

Structure

Frame welded, V2A (AISI 304)

Running direction from left to right

working height 900 mm

Machine width 1450 mm (max. distance between first and last filling tube)

Machine protection Polycarbonate glazing

Protective cover

Flat cover type

Material acrylic glass

Control cabinet integrated

Control/software

Control panel Switch panel and 12.5" touch screen, in switching cabinet

Control computer B&R industrial computer

User administration standard

Filling process control Software for optimizing numerous parameters for an optimal filling process

Machine setup Software for managing 100 formats/recipes

Safety functions Detection of process faults with plain text display

Single container query

Remote maintenance as master

Power supply

Electrical power 3 x 400 V, N, PE, 4 kW

(Due to the frequency inverters installed in the machine, fuse protection is

fuse protection is only possible with an all-current sensitive FI circuit breaker).

Compressed air 150 Nl/min at 6 bar

Compressed air preparation Pressure reducer with water separator and pre-filter

Performance data

The table gives an overview of the performance data of the machine with different containers.

Format No. Product Quantity Container Performance [1/min]

01 Cooking oil 100ml glass bottle 80

02 Edible oil 750ml glass bottle 60

Container dimensions

The maximum permissible container dimensions depend heavily on the geometry.

Diameter/ width max. 100 mm

length max. 100 mm

Height max. 350 mm

In addition, significantly larger dimensions are also possible. You will receive binding information on request,

based on our many years of experience with several thousand container shapes and dimensions.

THE FILLING PROCESS - FAST AND CLEAN

Fast feeding and precise centering: The empty containers (or transport forms with bottles) run on a conveyor belt into the filling machine.

on a conveyor belt into the filling machine. The stop pusher positions the packs under the filling tubes.

To ensure that the filling tube can enter the bottle opening precisely, the bottle neck centering device aligns the neck centrally under the filling tube.

centered under the filling tube.

Orientation to the liquid level: during the filling process, the filling tube tip moves upwards with the

upwards with the rising fill level. Depending on the product, the filling tube is immersed in the liquid.

(below level filling; particularly with foaming products) or always moves just above the liquid level (particularly with

level (especially with viscous products) to avoid contamination of the filling tube.

The control system determines the target position of the filling tube at any time from the quantity already filled and the contour of the container.

target position of the filling tube. The servo-motor drive of the filling bridge moves all filling tubes together this

position. This control ensures that perfect lower level filling is achieved even with changed

process parameters (filling speed) remains unchanged.

Clean completion of the filling process: when the filling quantity is reached, the sealing cone, which is located at the very front of the filling pipe

at the tip of the filling tube closes the tube. This prevents any dripping from inside the tube.

In order to catch dripping from the outside of the filling tube (in the case of below-mirror filling), a

is inserted between the filling tube and the neck of the bottle.

Fast transport: When the block with the filled containers is transported away, the

conveyor (adjustable speed profile)

Find more here - https://www.ucymachines.com/