2006 Staple fibre plant

Staple fibre plant from has been operating a production plant based on recycled raw materials for the manufacture of high-quality regenerated fibres since 2006.

The plant was operated successfully for many years until it was taken out of operation after a technical defect. The plant was used in fully continuous operation. Bulk materials of all types (flakes, granulates, regrind, agglomerates) were used as input material from the German market, but also from all over Europe. The regenerated fibres produced could be used for demanding applications in the automotive and textile sectors as 100% recycled fibres. Due to the constantly growing quality requirements, the production plant has been expanded and modernised several times, see below.

The main components of the production plant are

- Drying/dehumidification of raw materials (partially dismantled) - Extrusion/filtration - Spinning process - Fibre draw-off - Drawing/fixing (partially dismantled) - Crimping - Drying - Cutting process - Packaging into bales Plant features: - Capacity: 35 - 40 tonnes/day per titer range (3. 3 to 28.0 dtex) - Scope of the system: See appendices "Block diagram"

- The system operates in a 2-stage process, i.e. consists of two production lines in the spinning mill and a downstream belt line incl. packaging unit (semi-automatic baling press)

- The system consists of CE-compliant machine parts.

- The system complies with EU safety regulations.

- Required operating personnel: 6-7 operators (depending on company organisation and qualification of employees)

- Accessories: nozzle packs + nozzles, cutting wheels, auxiliary/packaging material - All existing technical documents are handed over on acceptance.

- We can provide process data on how the system was operated. The system has been expanded and modernised several times in order to meet the high quality requirements of the fibre market, see the following new acquisitions: 5x SCHOLZ dosing systems

- 2013 4x extruder screws (line C)

- 2014 24x spinning pumps (line C)

-2015 25x spinning pumps (line D)

- 2016 Motor + gear extruder (line D) - 2016 1x EREMA screen changer (line C)

- 2017 Reel drive unit (line C)

- 2019 Additional suction unit (line C)

- 2019 Reel drive unit (line D)

- 2020 1x motor extruder (line C)

- 2020 1x heating/cooling circuit for stretching units

- 2017 Conversion of all systems in the belt line to individual drives from SIEMENS

- 2015 Dryer belt drive

- 2018 Conversion of baling presses (new control, control cabinets, control panels, insertion plate with fibre distribution, condenser)

- 2016 Revision of the hydraulic unit of the baling press

- 2018 Conversion to scraper systems on roller mills and fixers

- 2016/2018 FAQ:

- Capacity of the plant - 1400 - 1650 kg/h depending on the range

- List of equipment (only the larger ones)

- See appendices "Block diagram"

- Plant dimensions (space requirement) (L x W x H) Spinning section: 20x30x18m Belt conveyor: 18x120x10m

- The plants were partially adapted to existing buildings or new buildings were erected.

- The plant consists of CE-compliant machine parts.

- Necessary operating personnel

- 6-7 operators (depending on the company organisation and qualification of the employees)

- All equipment (individual list of components) of the offer can be sent by catalogue

- Available auxiliary and packaging materials are also included

- Production know-how (process data)

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com