2020 Mogilnicki i Spółka AKP-6-P

2020 Mogilnicki i Spółka AKP-6-P

Powder coating system

Hersteller: Mogilnicki i Spółka sp.j

Year of construction: 2020

Typ: AKP-6-P

Assumptions

Detail with maximum dimensions: LxWxH=650x250x900 or LxWxH=1850x110x900 The workpieces for the painting process are hung on racks or hooked directly into the chain of a hanging, automatic transport system. Adjustable weight of details: 25 kg/m.b. of the chain Maximum detail weight: 50 kg/m.b. the chain clearing of the detailed area: 250 m / layer2 Technological conveying speed V = 1.00 m/min

Description of the surface preparation process:

For surface preparation before painting steel parts, we suggest the following procedure:

1. Washing and degreasing

2. Pre-rinse with process water

3. Simply rinse with tap water

Equipment

automatic spray washing system MNA-3-G, total length L = 14.5 m.

Entrance area, L = 2.5 m

Zone exhaust fan

Washing and degreasing zone, L = 2.8 m

Number of shower doors - 8

Number of nozzles in the gate - 12

Total number of nozzles - 96

Spray pump performance - 86 m /hour

Pump motor power - 5.5 kW

Volume of the bath - 3 m3

Internal heat exchanger heating with Riello gas burner, heat exchanger power 120 kW

Bath temperature - 50-60°

Sensor and temperature controller

Bath deicer

Hose filter

Refilling the bath from the pre-rinse zone

Zone exhaust fan

Working chamber and tank made of AISI 304 stainless steel

Spray time 2 min.

Tropfzone, L= 2,8 m

Draining time - 2 min 48 s

Inspection doors

Working chamber made of AISI 304 stainless steel

Prewash zone with process water, L=0.8 m

Number of shower doors - 3

Number of nozzles in the gate - 12

Total number of nozzles - 36

Spray pump performance - 17 m /hr

Pump motor power - 1.5 kW

Volume of the bathtub - 1.5 m3

Filling the bath from the basic rinsing tub

Working chamber and tank made of AISI 304 stainless steel

Spray time 48 s

Tropfzone, L= 2,8 m 

Draining time - 2 min 48 s

Working chamber made of AISI 304 stainless steel

Floor rinsing zone with tap water, L=0.8 m

Number of shower doors - 3

Number of nozzles in the gate - 12

Total number of nozzles - 36

Spray pump performance - 17 m /hr.3

Pump motor power - 1.5 kW

Volume of the bathtub - 1.5 m3

Filling the bath from the basic rinsing tub

Working chamber and tank made of AISI 304 stainless steel

Spray time 48 s

Exit zone, L= 2.0 m

Zone exhaust fan

Working chamber made of AISI 304 stainless steel. Spacing of gates in the spray zones every 400 mm. Spacing of the nozzles in the gates every 300 mm. Square jet nozzles in the washing and degreasing zones with a throughput of 15 l/min at 1.5 bar, in the other zones with a throughput of 8 l/min at 1.5 bar. Butterfly valves and pressure gauges on the main distributors of the zones to regulate and measure the spray pressure. Thermal and sound insulation of the tubs and the working chamber along the entire length of the washing machine - 50 mm mineral wool PVC pipes.

automatic tunnel dryer AST-1-KG for drying workpieces after water

Gas, Tunnel 

Dimensions of the workspace LxWxH=5950x950x2100

In addition, the inlet and outlet of the dryer are with double air curtains L=2 m

Heating with an indirect heat exchanger with a two-stage Riello gas burner - heating output 160 kW

three circulation fans, each 6000 m /h3

a temperature sensor

Overheat sensor

Recirculation sensor

two chimneys for ventilation of the dryer with shafts for regulating the amount of air blown in

Dryer workstation made of hot-dip galvanized steel, floor made of stainless steel

200mm thermal insulation

suitable for assembling an intermediate transport.

Drying time 12.5 minutes

max. Temperature 150°C

Automatic powder painting booth AKP-6-P(VA)

stationary, cyclonic

Dimensions of the workspace LxWxH=5000x1500x1700

a slot for submachine guns on each side

Detail through sleeve LxWxH=500x450x1200, with door

Stainless steel work surface

Control cabinet

Cabin lighting

Flame sensor

The system for the recovery of powder coatings includes

Filter block with six polyester cartridge filters

automatic cartridge filter cleaning system

Fan performance 9000 m3 / hour at 1200 Pa, 7.5 kW motor

Powder container with fluidization, vibrating sieve and color level sensor, six injectors - two of them with plugs

Pneumatic hoses

End bag filter

Blower for blowing off - 2 pcs.

average air speed through the cabin openings V=0.70 m/s

average powder concentration in the cabin ≤ 10 g/m3

average powder concentration in the air blown into the hall from the filter block ≤2 mg/m3

Powder coating system in an automatic cabin Monkiewicz MM-3-15 painting manipulator

Electrically operated

Maximum stroke H=1500, infinitely variable stroke adjustment

maximum travel speed of the gun V=0.55 m/s

Adjustable upper and lower turning points

Ability to save 100 programs

Paint gun support

3Automatic electrostatic application by Gema Opti Flex, for powder coating, including:

Controller - 2 pcs.

Electrostatic gun - 2 pieces.

Injector nozzle - 2 pcs.

Pneumatic hoses - 1 complete.

Pistol grips - 1 complete.

Cabinet for control devices - 1 complete.

3.2.3 Gema Opti Flex 2W electrostatic hand application for powder coating, including:

Controller - 1 pc.

Electrostatic gun - 1 pc.

Injector nozzle - 1 pc.

Pneumatic hoses - 1 complete.

Controller holder - 1 pc.

automatic tunnel oven APT-1-KG for the polymerization of powder coatings

Gas, Tunnel 

Dimensions of the workspace LxWxH=4750x3850x2100

additional oven inlet and outlet with double air curtain, L=2 m

Heating with an indirect heat exchanger with a two-stage Riello gas burner - heating output 300 kW

four circulation fans, each 6000 m /h3

a temperature sensor

an overheating sensor

a circulating air cooler

two chimneys for ventilation of the dryer with shafts for regulating the amount of air blown in

Furnace working area made of hot-dip galvanized steel

200mm thermal insulation

suitable for assembling an intermediate transport.

Glow time 23 min

max. Temperature 220°C

above ground transport system including:

Running track "50", galvanized 150 m

Inspection rail 2 pieces.

Kettepull "50" galvanized150 m

Comb holder for hanging details 1 complete.

Chain drive station 1 complete.

Station for clamping 1 complete.

Chain lubrication station 1 complete.

Chain break sensor 1 piece.

Chain overload sensor 1 piece.

Inverter for continuous adjustment of the chain speed from 0.5 to 1.5 m/min.

Support structure for track 1 complete.

Line function control cabinet with visualization system for painting process parameters

Rittal cabinet

Temperature control for washing machine, dryer and oven

Continuous adjustment of the chain speed from 0.5 m/min to 1.5 m/min

Programmable logic controller from Siemens, LCD panel, touchscreen

Eaton actuators (contactors, relays)

Distress signaling

electrical conductors within the line

In-line cable channels

Waschwasser-Recyclingstation DRP-4 

Carbon bed 140l

Anion exchanger 140l

Cation exchanger 140l

Ebara circulation pump 0.250 kW

Automatic feedback

1,000 l Mauzer retention basin - 2 pieces.

Piping

Energy factor requirements for the painting line: 

Electricity Installed power 63 kW

natural gas

when warming up devices 58 m3 /h

with continuous operation 33 m /h3

tap water

During demi-station regeneration 200 l/h

Compressed air 70 Nm3 /h (6 bar)

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com