2015 Longitudinal Beam Welding System

We are offering for sale a complete used longitudinal beam welding line, comprising the following equipment:

MACHINE 1 - TACK WELDING DEVICE

• Manufacturer: Wehling
• Type: Heftvorrichtung Langsträger
• Year of Construction: 2015
• Power: 0.25 kW + 28 x 0.06 kW
• CE Marked: Yes

Technical Specifications:

• Maximum beam length: 13,700 mm
• Beam height range: 70 to 500 mm
• Flange width: 150 mm and 120 mm (after conversion)
• Flange thickness: 5 to 20 mm
• Web plate thickness: 5 mm (to DIN 2768-1 tolerances)
• Tack position: trough position, 45 degrees
• Changeover time per beam pair: max. 10 minutes
• Total unit length: 14,300 mm
• 28 servo motors for individual height adjustment of beam supports
• Rotatable base frame: 0 to 45 degrees
• Permanent magnet clamping of the top flange
• Siemens S7 control system
• Touch screen operator interface
• NC axis with programmable software switch positions
• Compatible beam profiles: I-beams, double-T beams, longitudinal vehicle carriers
• Compatible materials: S355MC, S420MC, S690QL

MACHINE 2 - ROLLER CONVEYORS / COOLING AND BUFFER

STATIONS

• Manufacturer: Wehling
• Year of Construction: 2015
• Buffer/Infeed Roller Conveyor:
• Total length: approx. 15,180 mm
• Roller spacing: 1,870 mm
• Roller diameter: 80 mm
• Roller length: 245 mm
• Roller conveyor height (top of rollers to floor): 800 mm
• Rollers mounted at an angle for guided beam transfer
• Guide rollers on rear side
• Swiveling end stop, self-closing after beam removal
• Welding Station Roller Conveyor:
• Total length: 18,055 mm (two separate conveyors joined by profiles)
• Roller conveyor 1 length: 12,060 mm
• Roller conveyor 2 length: 4,395 mm
• Spacing between the two conveyors: 1,600 mm (for wire drum access)
• Roller spacing: max. 2,000 mm
• Roller width: 220 mm
• Roller diameter: 200 mm
• Steel bearing housings
• Roller conveyor height (top of rollers to floor): 800 mm
• Central braking system for all rollers
• End stop height: 420 mm above roller top, width 260 mm

MACHINE 3 - MERKLE HIGHPULSE 551 RS WELDING MACHINE

• Manufacturer: Merkle
• Type: HighPulse 551 RS
• Year of Construction: 2015
• Standard: EN 60974-1 / VDE 0544
• Made in Germany
• Electrical Data:
• Supply voltage: 3-phase, 400 V
• Fuse: T 35 A
• Power factor (cos phi): 0.98
• Open circuit voltage: 72 V
• Welding Output (at 40 degrees C ambient):
• At 40% duty cycle: 550 A / 41.5 V - primary current 45 A - power 31.1 kVA
• At 60% duty cycle: 470 A / 37.5 V - primary current 37 A - power 25.6 kVA
• At 100% duty cycle: 400 A / 34 V - primary current 28 A - power 19.3 kVA
• Welding current range: 30 A / 15 V to 550 A / 41.5 V
• Cooling: Air-cooled (AF)
• Protection class: IP 23
• Process: MIG/MAG Pulse Arc (Roboter-Pulse-Arc-Schweissanlage)

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com