2024 Global EnerTec Tire Granulation Line without shredder

Manufacturer: Global EnerTec

Year of manufacture: 2024 (produced March 2024, commissioned September 2024)

Model / Type: GET Granulierungslinie 3t/h

Type of machine: Tire recycling and rubber recycling line

Operating hours: less than 500 hours

Condition: Fully functional, currently in operation

Input capacity: 3 tons of shredded tires per hour

Input material: Shredded used tires, edge length 50 to 100 mm

Output quality: Rubber granulate 0.8 to 4 mm, free of fiber and steel

Connected load: 574 kW

Average consumption: 340 kWh per hour

Voltage: 400 V

Plant size (length x width x height): approximately 32,300 x 11,700 x 6,600 mm

Recommended hall size: 40 x 20 meters, minimum height 7 meters, recommended 8 meters

Operating personnel: 1 plant operator plus 1 production assistant per shift

Certification: CE certified

Control and electronics: Siemens PLC control, with components from Siemens, ABB and Schneider Electric

Main components and their function:

• Rasper RR-315: 315 kW Siemens motor, capacity 3 tons per hour, product size 12 to 25 mm, double-sided usable blades, cooling system, weight 24,000 kg. Performs pre-shredding of the material.
• Granulator RG-90, 2 units: 90 kW Siemens motor each, capacity 1.2 tons per hour each,product size 0.8 to 4 mm, user-friendly screen change, cooling system, weight 7,600 kg each.Performs fine granulation of the material.
• Vibration conveyors, 2 units: 1.5 kW each, loosens material and includes suction connection.
• Permanent magnetic separators, 2 units: 1.5 kW each, extracts steel from the material.
• Screw conveyors, 3 units: 3 kW each, frequency controlled, transports material.
• Vibration screens, 2 units: 1.5 kW each, performs coarse and fine screening.
• Vacuum absorbers, 2 units: 12.5 kW each, extracts fiber and dust.
• Drum magnet: 1.5 kW, removes fine steel residues.
• Vortex absorber: 7.5 kW, removes final fiber residues.
• Filling station: 3 units of 5 kW, fills big bags for three product fractions.
• Central cooling system: 7.5 kW, cools the rasper and granulators.
• Central exhaust and filter station: reduces dust and fiber and cools the air.
• Control cabinet: Siemens PLC control system.

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