UHT aseptic filling line

Important to note that our plant is still in operation, so it can be tested at any time.

Products its suitable for: vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks

Output: 2.500 bph

Bottles: 0,2L - 1,5L PET Bottle (current bottles size: 0,5L)

Closures: 28 PCO 1810 (1881 with small technical conversion)

Labels: Sleever

Packing: 3 x 4 and 3x2

TECHNICAL PARAMETERS:

• only 3 persons per shift are required to operate the whole production process

• production capacity: 900 - 1200 liters / hour

• product shelf life (without preservatives!): 24 months - thanks to UHT technology and special disinfection / rinsing system

• type of packaging: PET bottle 200 ml - 1500 ml

• possibility of sterilizing heat treatment: 60-150 °C (UHT)

• duration of heat treatment: 45 seconds

• possibility of bottling temperature: 5-40 °C

• stainless steel (316L)

• bulit-in rising CIP system

The line includes the following machines:

- Semi-automatic PET bottle blowing machine Capacity: 1000 BPH

- Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter

automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column

continuous activated carbon filter

- Technological water buffer tank, 2550 liters, stainless steel: aisi

316L, with bottom pressure gauge, CIP washer head and connection

- 2 pieces of 250 liter, stainless steel, double-walled thermo,

oil-heated cooking pots

- 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel: aisi 316L,

with bottom pressure gauge, 2 pieces CIP washer head, with

connection

- 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag)

- 2550 liters, product buffer tank, stainless steel: aisi 316L, with bottom pressure gauge, CIP washer head, with connection

- Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity: 1250L / H, PLC controlled, sterilization (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler)

temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C - 35°C

- Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock:

Capacity: 2500 BPH, PLC touch screen controls the whole process, automatic bottle sterilizer, automatic cap sterilizer, pick and place

capping system, CIP washer head, with connection

- Capped bottle rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)

- Bottle drying system with air knives, (Brand: Tardito Machine)

- Cap control system with automatic sorter, (Brand: KEYENCE)

- Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity: 2800 BPH, with heat tunnel

- Full automatic inkjet printer (Brand: HITACHI)

- Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack)

- Semi-automatic PET bottle blowing machine: 2013

- Stainless steel gravel - sand filter (Brand: BWT) 2013

- Automatic 2-column ion exchanger Brand: BWT, automatic 2-column 2016

- Activated carbon filter 2015

- Technological water buffer tank, 2550 liters, stainless steel 2016

- 2 pieces of 250 liter, stainless steel, double-walled thermo, oil-heated cooking pots 2013

- 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli) 2016

- 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag) 2016

- 2550 liters, product buffer tank 2016

- Full automatic UHT plate sterilizer machine (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler) 2017

- Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock: 2013, then completely refurbished in 2017

- Bottle drying system with air knives, (Brand: Tardito Machine) 2014

- Cap control system with automatic sorter, (Brand: KEYENCE) 2016

- Full automatic Sleeve machine (Brand: Scaligera Ulisse 2000) 2015

- Full automatic inkjet printer (Brand: HITACHI) 2021

- Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack) 1999

- How many hours has it worked so far?

Worked about ~ 8000 hours.

- What is the total power requirement?

About 3 x 190A