2000 Heat & Control Potato Chips Line 600 kg/hr

Potato Chips Line 600 kg/hr

1) Storage Tank

Description: Stores fresh potato and feeds De-stoning & Washing Machine through a chain-conveyor

Components:

• Belt-Conveyor (Food-Grade)

• AC Motor

• AC Inverter

• Inverter Panel

• Sensor automation

Tank Specifications:

• Material: Food-Grade Stainless Steel

• Capacity: 1000 Kg

Motor Specifications:

• 0.75 KW

• 380 V

• 2.10 A

Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

Dimensions:

• Length: 290 cm

• Width: 210 cm

• Height: 210 cm

2) Chain-Conveyor

Description: Transports fresh potato from Storage Tank to De-stoning & Washing Machine

Components:

• Stainless Steel Chain

• AC motor

• AC inverter

• Inverter Panel

• Sensor automation

Motor Specifications:

• 1,1kW

• 380 V

• 2.29 A

Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

Chain Dimensions:

• Length: 300 cm

• Width: 57 cm

3) De-stoning and Washing Machine

Description: Removes the stones, washes the potato and feeds Peeling Machine through a chain-conveyor

Components:

• Stainless Steel Drum

• Water pipe & sprayer

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

• Motor Specifications:

• 0.37 KW

• 380 V

• 1,15 A

Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

Dimensions:

• Length: 280 cm

• Width: 140 cm

• Height: 240 cm

4) Chain-Conveyor

Description: Transports fresh potato from De-stoning & Washing Machine to Peeling Machine Components:

• Stainless Steel chain

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

Motor Specifications:

• 1,1kW

• 380 V

• 2.29 A

Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

Dimensions:

• Length: 300 cm

• Width: 57 cm

5) Peeling Machine (Brand: ‘VANMARK’)

Description: Peels the potato and feeds the roller-conveyor

Components:

• 6 cylindrical peelers

• 1 cylindrical cleaning brush

• 1 spiral cylinder

• Stainless Steel Cover

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

Motor Specifications:

• 10 Hp

• 380 V

• 12.7 A

Inverter Specifications:

• 10 Hp

• 380 V

• 3 Phase

Dimensions:

• Length: 300 cm

• Width: 90 cm

• Height: 220 cm

6) Roller -Conveyor

Description: Transports peeled potato from Peeling Machine to the Singulator

Components:

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

Motor Specifications:

• 1,1kW

• 380 V

• 2.29 A

Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

Dimensions:

• Length: 300 cm

• Width: 100 cm

• Height: 150 cm

7) Chain-Conveyor

Description: Transports peeled potato from roller conveyor to the Slicer

Components:

• Stainless Steel chain

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 300 cm

• Width: 110 cm

• Height: 335 cm

8) Singulator

Description: lines-up peeled potato and feed it to the slicer one-by-one

 Components:

• 2 cylinders (Stainless Steel)

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

• Feeding-cylinders 

Motor Specifications:

• 1,1 KW

• 380 V

• 2.29 A

 Feeding-cylinders Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 150 cm

• Width: 130 cm

• Height: 270 cm

9) Slicer (Brand: ‘URSCHEL’)

Description: slices the potato and feeds the Blancher

 Components:

• Water pipe & sprayer

• AC motor

• Security Sensors

• Sensor Automation

 Slicer Motor Specifications:

• 2 Hp

• 380 V

• 3.1 A

• (Controlled by ON/OFF switch from Control Panel)

• Role of Security Sensors:

• Turns off the slicer in case the cover is opened

10) Blancher

Description: removes starch from sliced potato by hot water – Washes the potato by water – Removes extra water from potato by vibration, then by an air-blowing (fan) system – Collects the dirt-residues

 Components:

• Stainless Steel Drum

• Stainless Steel Chain

• Dewatering Vibrator

• Drying Fan

• Steam pipe with electric valve

• AC motor (x4)

• AC inverter (x3)

• Inverter Panel (x3)

• Sensor Automation

 Drum Motor Specifications:

• 1.5 Hp

• 380 V

• 2.85 A

 Drum Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Chain Motor Specifications:

• 1 Hp

• 380 V

• 1.85 A

 Chain Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Vibrator Motor Specifications:

• 1 Hp

• 380 V

• 1.85 A

 Vibrator Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Fan Motor Specifications:

• 6.3 KW

• 380 V

• 14 A

• (Controlled by ON/OFF switch from Control Panel)

• Role of Security Sensors:

• Turns off the slicer in case the cover is opened

 Dimensions:

• Length: 650 cm

• Width: 180 cm

• Height: 240 cm

10.1) Dirt-residue Remover

Description: removes the remaining particles washing from the blancher

 Components:

• Stainless Steel chain

• Water pump

• Water pipe with electric valve

• AC motor (x2)

• Sensor Automation

 Chain Motor Specifications:

• 0.37 KW

• 380 V

• 1.05 A

• (Controlled by ON/OFF switch from Control Panel)

• Pump Motor Specifications:

• 5.5 KW

• 380 V

• 11.4 A

• (Controlled by ON/OFF switch from Control Panel)

11) Dewatering

Description: removes extra water from sliced potato and feeds the Fryer

 Components:

• Stainless Steel chain

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 250 cm

• Width: 125 cm

12) Fryer

Description: Fries the potato chips and collects frying residues

 Components:

• Blade chain

• Stainless Steel chain (x3)

• AC motor (x5)

• Crane (for cover)

• HMI

• PLC

• Control Panel

• Sensor Automation

• Blade Chain Motor Specifications:

• 1,1 KW

• 380 V

• 2.97 A

 Blade Chain Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Frying Chain Motor Specifications:

• 1,1 KW

• 380 V

• 2.97 A

 Frying Chain Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 De-oiling Chain Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 De-oiling Chain Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Frying-residues Chain Motor Specifications:

• 0.37 KW

• 380 V

• 1.05 A

• (Controlled by ON/OFF switch from Control Panel)

 Crane Motor Specifications:

• 1.5 KW

• 380 V

• 3.75 A

• (Controlled by ON/OFF switch from Control Panel)

 Dimensions:

• Length: 1070 cm

• Width: 180 cm

• Height: 250 cm

13) Salting Machine

Description: salts the potato chips after frying

 Components:

• Stainless Steel chain

• AC motor

• AC inverter

• Inverter Panel

• Heaters (x2)

• Sensor Automation

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 70 cm

• Width: 115 cm

14) De-oiling Cooling Vibrator (Phase 1)

Description: first phase of removing the oil from fried chips

 Components:

• Stainless Steel Vibrator

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 230 cm

• Width: 125 cm

15) De-oiling & Quality Control Belt (Phase 2)

Description: second phase of removing the oil from fried chips and cooling it. Also feeds the Flavoring Drum

 Components:

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

• Motor Specifications:

• 0.37 KW

• 380 V

• 1,15 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Belt Dimensions:

• Length: 300 cm

• Width: 100 cm

16) Flavoring Machine

Description: prepares the flavor and sends it to the flavoring drum

 Components:

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

• Motor Specifications:

• 0.37 KW

• 380 V

• 1,15 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 120 cm

• Width: 60 cm

• Height: 200 cm

17) Flavoring Drum

Description: mixes the flavor with potato chips

 Components:

• Stainless Steel Drum

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Dimensions:

• Length: 200 cm

• Width: 125 cm

• Height: 170 cm

18) Oil Tanks

Description: stores the oil and feeds the fryer through a pump controlled from fryer’s PLC

 Components:

• Stainless Steel Cylindrical tanks

• Heaters (x2)

• Oil pump

 Motor Specifications:

• 0.75 KW

• 380 V

• 2.1 A

 Inverter Specifications:

• 3 Hp

• 380 V

• 3 Phase

 Tank Dimensions:

• Diameter: 93 cm

• Height: 150 cm

19) Oil Boiler (Brand: ‘WEISHAUPT’)

Description: diesel boiler for heating the frying oil

 Boiler Dimensions:

• Length: 700 cm

• Width: 200 cm

• Height: 255 cm

20) Oil Pump

Description: provides oil circulation between fryer and boiler

 Components:

• AC motor

• AC inverter

• Inverter Panel

• Sensor Automation

 Motor Specifications:

• 25 Hp

• 380 V

• 32 A

 Inverter Specifications:

• 25 Hp

• 380 V

• 3 Phase

Packaging:

5 x Ishida multi-head weighers

5 x Rovema bagging machines

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com