Complete Used Nonwoven Production Plant for Sale - Needlepunch Line with Fiber Opening, Carding, Lapping, Needling and Winding

The plant consists of two production units: Production Line B and Pre-Mix Unit 5 (MA5).

PRODUCTION LINE B

Production Line B is a complete nonwoven needlepunch line consisting of the following components listed in process order.

1. Suction / Filter Station (Filterstation)

  Function: Fiber dust extraction and air filtration for the production line.

2. Feed Shaft

  Manufacturer: Spinnbau Bremen

  Machine length: 3,970 mm

  Machine width: 2,600 mm

  Machine height: 6,233 mm

3. Belt Scale with Vibrating Shaft - Protec

Vibrating Shaft:

  Length: 880 mm

  Width: 2,800 mm

  Height: 1,500 mm

  Weight approx.: 870 kg

Belt Scale:

  Length: 550 mm

  Width: 3,000 mm

  Height: 700 mm

  Weight approx.: 550 kg

Power supply: 3NAC 400V 50Hz 20A

Description: The vibrating shaft produces a uniform fiber feed. The belt scale measures the weight of the fiber material being transported and regulates the feed speed of the downstream card accordingly.

4. Card

  Manufacturer: Hergeth Hollingsworth

  Year of manufacture: 1990

  Control system renewed by Protec in 2016

  Machine length: 4,210 mm

  Machine width: 3,800 mm

  Machine height: 2,500 mm

  Machine weight approx.: 6,000 kg

  Working width: 2,500 mm

Configuration:

  Feed unit with electromagnetic safety clutch and 2 pairs of feed rollers, diameter 94 mm

  Pre-opening unit with lowerable trough, 1 pre-roller diameter 413 mm, 1 pre-roller diameter 550 mm, 2 pairs worker/stripper rollers diameter 219/123 mm, 1 transfer roller diameter 550 mm

  Main cylinder unit with 5 pairs worker/stripper rollers diameter 219/123 mm, 1 main cylinder diameter 1,500 mm

  Doffer unit with 1 doffer diameter 850 mm and 1 set of crush rollers diameter 260 mm, web take-off via roller draw-off

  Base frame height 700 mm

  Fiber fly and dust extraction

  Press roller diameter 2,500 mm

5. Cross-Lapper

  Manufacturer: Autefa

  Model: Topliner CL 4000/4002 and WebMax

  Year of manufacture: 2006

  CE conformity declaration available

  Machine length: 3,815 mm

  Machine width: 8,740 mm

  Machine height: 2,165 mm

Topliner CL 4002 specifications:

  Card working width: 2,500 mm

  Maximum lapping width: 3,500 mm

  Maximum web laying speed: 130 m/min

  Take-off belt speed: 0 to 25 m/min

  Lapper elevation: 100 mm

WebMax specifications:

  Card working width: 2,500 mm

Description: The cross-lapper is designed for processing textile fibers including synthetic, natural, and regenerated fiber webs, as well as blends. Fiber fineness range greater than 0.7 dtex. Web weights achievable up to 5,000 g/m2 by multiple layering of the card web.

6. Web Drafting Unit (Streckwerk)

  Machine length: 1,570 mm

  Machine width: 3,640 mm

  Machine height: 1,650 mm

  Working width: 2,500 mm

Description: The web drafting unit re-orients cross-laid fibers partially into the machine direction, balancing longitudinal and transverse strength. It consists of three separately driven roller trios with saw-tooth wire clothing. As a special design, the unit is adapted to the rising web feed angle between the lapper exit and the needleloom entry.

7. Double Needleloom

  Manufacturer: Dilo

  Type (upper beam): CBF 3, Number/Year: 9512/2006

  Type (lower beam): DI-LOOM OUG-II HVSL 31, Number/Year: 9513/2006

  Machine length: 3,340 mm

  Machine width: 5,120 mm

  Machine height: 4,475 mm

  Machine weight: 38 t

  Maximum working width: 3,100 mm

  Maximum stroke frequency: 1,375 min-1

  Needle beam stroke: 60 mm

  Horizontal beam stroke: 0 to 6 mm

  Number of needles: approx. 15,428 per 1 m working width

  Main drive: 75 kW

  Control panel: Siemens Simatic MP270

Description: Special high-performance needleloom with elliptical needle beam kinematics. Installed on vibration isolators without foundation. Needling from both top and bottom via 2 needle boards each, alternating or simultaneous. Needle beams move vertically and horizontally. Pneumatic clutch for rapid switching between alternating and simultaneous needling, and for decoupling the lower needling unit. Needle beams are aluminum special profiles with high bending and torsional stiffness, with quick-clamping system for rapid needle board changes.

8. Machine Outfeed: Goods Storage, Slitter, and Winder

Goods Storage Unit - Suchy WOB 3200:

  Manufacturer: Suchy

  Storage capacity: 40 m

  CE conformity declaration available

  Machine width: 4,300 mm

  Machine length: 5,010 mm

  Machine height: 5,270 mm

  Minimum working width: 1,000 mm

  Maximum working width: 3,000 mm

  Roller top width: 3,200 mm

  Fabric weight range: 50 to 2,000 g/m2

  Working speed: 3 to 40 m/min

  Production speed: 20 m/min

  Compressed air connection: 6 bar, oil and water-free

  Installed electrical power: approx. 5 kW

  Voltage: 3x 400V, 50Hz, 3-phase

  Control voltage: 230V, 50Hz / 24V DC

Longitudinal Slitting and Length Measuring Unit :

  Manufacturer: Suchy

  Machine number: 273/05

  Year of manufacture: 01/2006

  Weight: 250 kg

  CE conformity declaration available

  Up to 8 circular slitting knives can be operated via a central control panel

  Individual web width settings are adjusted manually

Incremental Winder :

  CE conformity declaration available

  Winding roller diameter: 350 mm

  Minimum winding diameter: 3-inch cardboard core

  Maximum winding diameter: 1,500 mm

  Installed power: 5 kW

Edge Waste Recycler:

  Electrical supply by Hepp-Schwamborn, Moenchengladbach

  Nominal voltage: 400V, 3/PEN

  Frequency: 50 Hz

  Short-circuit breaking capacity: 10 kA

  Full-load current: 25 A

  Maximum fuse: 32 A

  Control voltage: 24V DC

  Description: Picks up edge trim from the slitting process, shreds it, and returns the shredded fibers via a blower to the feed shaft for recycling into the production process.

9. X-Ray Measurement Device

  Manufacturer: Protagon

  System type: Quality Control System, X-Ray 5kV, CLP-c

  Installed power: 1.5 kVA

  Operating voltage: 230V AC, 1-phase, 50Hz

  Auxiliary voltage: 24V DC

Description: The FLG/thickness measurement system is used for quality control and evaluation of uniform basis weight and thickness of the produced material web. The sensor is mounted in a scanning frame that traverses across the web. Measurements are taken online and without contact. Cross-machine profiles and machine-direction trends are displayed. The system controls the Autefa cross-lapper via closed-loop feedback based on the measured basis weight.

Additional: Machine Display Console (Maschinenanzeigetableau)

Central display console with individual operator panels for: Protagon measurement system, Needleloom, Cross-Lapper (Leger), and Card (Krempel).

PRE-MIX UNIT 5

The pre-mix unit is a fiber bale opening and pre-blending system. It consists of three components listed below.

1. Feed Table

  Roller conveyor table for feeding fiber bales to the bale opener

  Overall combined feed table length: 2x 3,100 mm (6,200 mm total)

  Feed table width: 1,600 mm

  Table height at bale opener entry: approx. 1,250 mm

2. Bale Opener

  Overall machine width (opener section): approx. 1,800 mm (inner opening width approx. 1,585 mm)

  Machine height: approx. 3,075 mm

  Machine depth (opener body): approx. 2,450 mm

  Overall installation footprint with feed table: approx. 3,750 x 3,950 mm

Description: Pre-opening machine for opening pressed fiber bales and uniformly feeding downstream machines. Suitable for natural and synthetic fiber bales.

3. Card Wolf

  Manufacturer: Societe Anonyme des Ateliers Houget Duesberg Bosson

  Model: 4260

  Year of manufacture: 1972

  Maximum working width: 1,500 mm

Configuration:

  1 feed table

  2 feed rollers

  1 main cylinder with 3 worker/stripper pairs

  1 output worker

Control cabinet dimensions (W/D/H): 1,600 mm x 600 mm x 2,200 mm

Operating hours recorded on counter: approx. 16,413 hours

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