2010 Burkle RB

2010 Burkle RB

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Berlin, Germany

Description

2010 Burkle RB


A glue application machine purchased in 2010


The machine can either be resold or serve as a spare parts donor


Space requirement: approx. 16x7.0m

Connected loads: Nominal power 20Kw

Main components: Heavy-duty chain conveyor, roller conveyor

Gantry unit with vacuum pump

Glue application rollers

ALTEK lifting table type AEA-30.12


Machine list

Basic equipment

Item 10 Heavy-duty chain conveyor

Item 20 Portal stacker

Item 30 Roller conveyor with centring unit

Item 40 Roller conveyor

Item 50 Roller applicator

Item 60 Platform for roller applicator

Item 70 Roller conveyor

Item 80 Angle transfer

Item 90 Scissor lift

Item 100 Working platform application area, manually adjustable

Item 110 Glue feed

Item 10 Heavy-duty chain conveyor

Item 10 Heavy-duty chain conveyor

For pallet feed

A welded frame made of rectangular steel bars with height-adjustable feet. Three chain conveyor arms are fitted for transverse transport.

The pallets are automatically positioned under the stacker.

Length: approx. 3500 mm

Width: approx. 2500 mm

Height: 300 ± 20 mm


Item 20 Portal stacker

Technical description:

The straddle stacker has a stable steel construction. The two collection gates are

are constructed from rectangular steel rods. A horizontal drive device consisting of a steel rod is mounted on these openings.

The drive carriage runs horizontally on rollers on this rod.


A vertical lifting mechanism with an attached suction frame is installed underneath the trolley. The vacuum is generated by a side channel blower mounted on the carriage. The vacuum is channelled through pipes to the lower end of the lifting mechanism and distributed to the suction frames. Frequency-controlled drive set for horizontal and vertical movement.


Technical data:

Length: approx. 4,700 mm

Number of loading positions: 1

Number of stacking positions: 1

Stacking height: max. 1200 mm incl. pallet

Capacity: approx. 4 pcs. per minute (approx. possible capacity)

Item 30 Roller conveyor with centring unit


Technical description:

The basic construction of the roller conveyor consists of a rigid welded frame of rectangular steel bars with adjustable feet.

The sprockets are rotated by a chain that is driven tangentially

driven tangentially by a manual motor with variable speed, which is located in the lower

located in the lower section of the base structure. The guide chain runs in plastic slide rails over the entire length of the roller conveyor. The chains can be tensioned using adjusting screws on the motor attachment. The tangential chain drives of the motors are completely covered by protective covers.


The roller conveyor is also equipped with a pneumatically operated centring device.

Technical data

Length: approx. 3250 mm

Width: approx. 1500 mm

Height: approx. 1500 (- 30 / + 70) mm

Roller pitch: approx. 300 mm


Item 40 Roller conveyor

Technical description:

The basic construction of the roller conveyor consists of a rigid welded frame of rectangular steel bars with adjustable feet.

The chain wheels are rotated by a chain that is driven tangentially by a

driven tangentially by a manual motor with variable speed, which is located in the lower

located in the lower section of the base structure. The guide chain runs in plastic slide rails over the entire length of the roller conveyor. The chains can be tensioned using adjusting screws on the motor attachment. The tangential chain drives of the motors are completely covered by protective covers.

The roller conveyor is also equipped with a pneumatically operated centring device.

Technical data

Length: approx. 3250 mm

Width: approx. 1500 mm

Height: approx. 1500 (- 30 / + 70) mm

Roller pitch: approx. 300 mm

Item 50 Roller applicator

For one-sided application of liquid adhesives to flat workpieces.

Application unit

- Separate, single-rotating direct drive for the application roller.

- Rubber-covered applicator roller with grooved rings for pressureless end plates.

- Quick-change coupling for the application roller with spherical bearings and a chain coupling.

- Separate, single-rotating direct drive for the doctor roller, high differential speed to the application roller (1:20).

- Hard rubber squeegee roller with grooved rings for pressureless end plates;

with a sensitive squeegee roller adjustment system that can be mounted via a worm gear, rollers

Adjustment of the roller gap on the mechanical digital display on the handwheel, display accuracy 0.1 mm.


- Parallelism of the rollers can be adjusted using a sliding clutch.

- Splash-proof bearing.

- Easy to open bonnet.

Height adjustment

- Precision lifting gear, hard chrome-plated round columns for guidance, operated by a handwheel.

handwheel.

- Mechanical digital display of throughput height, display accuracy 0.1 mm.

- High pressure of the pressure roller on the workpiece.

Machine frame

- Solid frame construction.

- Good accessibility for maintenance / cleaning

- Integrated pull-out cleaning tray

Item 60 Platform for roller applicator

Switching for cleaning

The applicator and squeegee roller rotates even when the protective bonnet is open if the height adjustment and squeegee roller adjustment are set to the safety distance. The safety distances are sensed electrically by a limit switch. Electrical equipment:

- In accordance with DIN/VDE (EN60204-1).

- Operating elements in an ergonomically arranged control panel.

Cable connection machine/control cabinet

- Control system in a separate control cabinet (800 x 1,400 x 300 mm)

- The control cabinet next to the machine is connected to the machine frame on the travelling side, on the drive side.

Technical data

Working width 1,300 mm

1 rubber-covered application roller with a diameter of Æ 240 mm

Hardness of the rubber coating 70 Shore

Grooving 20 grooves/"

Width of the application roller 1,416 mm

1 squeegee roller with hard rubber cover with a diameter of Æ 185 mm


Hardness of the rubber cover 85 Shore

Width of the squeegee roller 1,416 mm

Maximum throughput height 120 mm

Length of the machine approx. 1200 mm

Working height 870 +/-50 mm

Weight approx. 1,250 kg

Operating voltage 400/50 V/cycles

Connected load at 50 cycles approx. 3 kW

Speed of the application roller 6 - 40 m/min.

Speed of squeegee roller 1 - 6 m/min.

Additional equipment:

1.0 feed speed, frequency-controlled:

Machine design as described above with the following changes:

- Speed of the transport and application roller 6 - 40 m/min.

- Speed of the doctor roller 1 - 6 m/min.

- Connected load at 50 cycles approx. 3.8 kW

2.0 Motorised height adjustment with push button

Offer no. 80973D - Page 13 of 31 - 09.06.2010

3.0 Retractable design for cleaning the machine. Special undercarriage

Chassis including rails under the machine with additional plastic wheels

plastic wheels for a rail-free working area. Including two position

monitoring switches for bypassing line controls.

4.0 Height sensing of the roller gap

4.4 Spray pipes for cleaning with flat jet nozzles (min. water pressure 3 bar)

5.0 Special rubber coating of the application roller


5.1 Special grooving of the application roller

6.1 Machine base for working heights above 1100 mm

9.0 Transport system with 3 driven rollers on the infeed side (D=70 mm)

Min. part length: 350 mm

Length of the machine: 1,200 mm

9.1 Transport system with 3 driven rollers on the outfeed side (D=70 mm)

Min. part length: 350 mm

Length of the machine: 1,200 mm

10.0 Machine as described in the previous text with the following additional equipment: Application unit at the bottom is omitted (one-sided glue application from above)

11.0 Throughput height up to 200 mm

Item 70 Roller conveyor

Technical description:

The basic construction of the roller conveyor consists of a rigid welded frame made of rectangular steel bars with adjustable feet. The chain wheels are rotated by a chain that is driven tangentially by a manual motor with variable speed, which is located in the lower section of the basic structure. The guide chain runs in plastic slide rails over the entire length of the roller conveyor. The chains can be tensioned using adjusting screws on the motor mounting. The tangential chain drives of the motors are completely covered by

completely covered by protective covers.

Technical data:

Length: approx. 3250 mm

Width: approx. 1500 mm

Height: approx. 1500 (- 30 / + 70) mm

Roller pitch: approx. 300 mm


Item 80 Angle transfer

Technical description:

The basic construction of the roller conveyor with angled transfer consists of a rigid

welded frame made of rectangular steel bars with adjustable feet for a variable infeed, infeed height of +75/-25 mm.

- Transport rollers with steel cover, galvanised.

- The chain is driven by a frequency-controlled geared motor.

- The chain can be tensioned by adjusting screws on the motor attachment.

- Swivelling toothed belt conveyor arms mounted on the underside for angular transfer.

- Chain drive by motor with variable speed

Length: 3250 mm

Width: 1600 mm

Item 90 Scissor lift

For manual loading / stacking of the above-mentioned material types

- Scissor lift table, with integrated hydraulic unit

- Hydraulic unit, mounted outside the frame of the scissor lift

- Lifting table with integrated safety system (safety edge)

- The lift table is levelled using a foot switch

Dimensions of the lift table, approx.: 2000 x 1400 mm

Lifting height of the table, approx.: 1200 mm

Max. Stacking height: 1200 mm incl. pallet

Height of the construction, approx.: 360 mm

Max. Stacking weight: 3 tonnes

Lifting speed: 50 mm/s

Additional equipment: Platform extensions to increase the length

Item 100 Working platform support area, manually adjustable

Technical description:

- 2 working platforms for an ergonomic working position at the manual laying station.

- Manually adjustable to the individual part length to be produced

Platform height: approx. 500 - 700 mm



Pos. 110 Glue supply

Single-circuit system that can be used with either Racoll GXL3 or Latyl ST52

Consisting of:

- Frame for IBC glue tanks

- Glue tanks are provided on site by the customer

- Hosing/piping

- valves

- Filter for Racol

- Agitator

- Plastic tank for Racoll GXL3, capacity approx. 200 litres

- Membrane transfer pump 1" made of PP plastic

- Switch cabinet

- Quick-release couplings for tank connection




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Specifications

ManufacturerBurkle
ModelRB
Year2010
ConditionUsed